Wear plates or preventive-hardfacing applications preferred to prevent the wear. For parts with large volumetrics or complex designs, it is necessary to manufacture these parts in pieces and connect these parts with joining welding.
Metal cored wires have better efficiency and higher welding speed compared to rutile cored wires and solid wires (SG2, SG3 etc.).
In wear plate mountings, bolt systems might be necessary for fastening - fixing instead of welded connection due to construction requirements.
Measurement of weld metal hardness is a prior&necessary criteria for understanding wear resistance and mechanical resistance of wear plate.
Cored wires are softer than solid wire. Due to this difference, rollers in wire feed system are different from rolls in gas metal arc welding.
Flux cored wires are welding wires manufactured by filling a steel strip in pipe form with various chemical compounds (core).
Wear plates can not be cut with oxy-acetylene or oxy-propane methods due to high carbide content. These plates must be cut with plasma or laser cutting method. CNC controlled machines are used for cutting as seen from the image below for multiple or complex pieces.
Wear plates are abrasion-resistant composite steel plates manufactured by hardfacing on different base materials. Depending on the required hardfacing alloy type, these plates can have chromium - niobium - tungsten - vanadium - complex carbide microstructures.
We are extremely excited to announce that Yenerer Kaynak is participating in Bauma 2019 International Exhibition of Construction Machinery as Panzercrom brand. Visit us at Munich - Germany, C2.340, from 8th to 14th of April.