Wear Plate

panzercrom-wear-plate

COMPOSITE WEAR RESISTANT PLATES

What Is Panzercrom® Wear Plate?

PANZERCROM® composite wear-resistant plates consist of a steel backing plate on which very hard wear-resistant alloys are deposited using a unique PANZERCROM® ‘ADD-IN’ cladding process. Depending on the application conditions and expected service life, cladded hard alloys may contain chromium carbides, complex carbides, tungsten carbides, and/or metal borides of extreme hardnesses.

Advantages of PANZERCROM® Add-In Process

Homogeneous Microstructure

Avoided dilution and independently increased / decreased alloys enables PANZERCROM® Wear Plates to have homogeneous microstructure sectionally of the cladding thickhness.

Less Energy Input

One of the most important advantage of this process is less energy is required for the fusion penetration. Less energy input reduces penetration and lower (not weak) penetration has some other further advantages.

Increased and Homogeneous Hardness

Hardness can be easliy controlled with Add-in process and PANZERCROM® Wear Plates are produced and delivered by avarage sectional  hardness of the cladding but not the surface hardness

Reduced Dilution

The biggest disadvantage of conventionally produces wear plates (metal-arc, submerged arc, cored wire) is dilution with the backing base material of the wear plate. As for less energy input is required with Add-in process the dilution (loss of alloy elements) reduced dramaticly and proportion of carbide forming
is increased.

Smooth Cladding Surface

This technique allows us to get a very smooth surface especially between the welding beads which are generally accepted as the most weak area of the wear plates and increase the service life.

Easy Cold Forming

With perfectly stable and controlled production parameters of Add-in process it enables us or end user to bend PANZERCROM® Wear plates easily to 240 mm radius for 5+3 wear plates.

TYPES OF PANZERCOM WEAR PLATES

  • PANZERCROM® CCr455
  • Chromium Carbide Wear Plate
  • Hardness ≥ 58 HRc
  • Working Temperature 400°C
  • PANZERCROM® CCr466
  • Specially Developed Chromium Carbide Wear Plate
  • Hardness ≥ 60 HRc
  • Working Temperature 450°C
  • PANZERCROM® CrNb467
  • High C-Cr-Nb-B alloyed Wear Plate
  • Hardness ≥ 62 HRc
  • Working Temperature 550°C
  • PANZERCROM® CrNb468
  • High Alloyed C-Cr-Mo Alloyed
  • Hardness ≥ 60 HRc
  • Working Temperature 500°C
  • PANZERCROM® 650
  • High C- Cr- Mo- Nb- W- V Alloyed
  • Hardness ≥ 63 HRc
  • Working Temperature 800°C
  • PANZERCROM® XHR 700
  • Special Complex Carbide Alloy
  • Hardness ≥ 67 HRc
  • Working Temperature 800°C
  • PANZERCROM® IMPACT II
  • C Cr Mo V alloyed
  • Hardness ≥ 55 HRc
  • PANZERCROM® IMPACT III
  • Titanium Carbide
  • Hardness ≥ 56 HRc